Artificial Vision Systems

Labeling, sealing, inspection, pick & place Industrial applications
Integrated vision and synchronism
Sysmac Platform

The Artificial Vision Systems enable a 100% production analysis.
From Elecproy we study each case in order to maximize the optimization of the proposed needs in each application, with the following objectives:

  • 100 % Production Quality Control.
  • High speed response (real time inspection and rejection).
  • Unique technology for determinate control processes.
  • Constant and objective verification.
  • Result communication possibilities via a computer or central control.
  • People or fast process Verification in unreachable places.

 The economic benefits are significant:

  • Speed inspection improvement, consequently increase in production speed.
  • Staff decrease seeing that the inspections are made automatically and not manually.
  • Increase in quality and therefore decrease of possible rejections.

SPECIFIC SOLUTIONS

Specialists in artificial vision systems

In order to evaluate if the necessity to implement an artificial vision system is necessary, previously we make a study in our installations in order to determine the appropriate equipment and the illumination type. If the project is viable we present an economic proposal, if accepted, we carry on to mount the system within the fully functioning production line.
This way the client has the guarantee that the vision system is going to fulfill a 100% of the quality and inspection needs.

Our objective, is to counsel our clients with their industrial, scientific and high security appliances, offering them the most advanced components and vision systems for their needs: Optical Illumination Cameras and vision sensors, Process and Capture Plaques and Intelligent vision system, artificial vision software and accessories.

LABELLING
Quality inspection
  • Verification of sell by date
  • Verification of lot number
  • Reading product description
  • Bar code, matrix or others
SEALLING
Quality inspection
  • Food packets
  • Adhesive cords
  • Bags
FAULTS AND IMPERFECTIONS
Quality inspection
  • Defects on Surface
  • Presence/ absence of components
  • Product breakage
  • Correct cap collocation
  • Filling levels
PACKAGING
Classification
  • Color tone
  • Size measuring
  • Determinate shape
  • Components positioning
  • Element counting
PALLETIZING
Classification
  • Classification of boxes
  • Automatic storage
  • Classification pallets
PROCESS CONTROL
  • 3D control for product correction and reorganization
  • Follow-up and guidance for pick&place appliances
  • Cutter positioning
  • Synchronism and guidance 

INDUSTRIAL ARTIFICIAL VISION APPLIANCES

We integrate packs designed for exclusive appliances, that meet the quality control requirements of each process: Pharmaceutical, Labelling, Sealing, Inspection, Pick&Place Manipulation, Sysmac Platform and Integrated Vision.

  • Pharmaceutical

    FlexXpect-Pharma is the ideal choice for companies requiring a cost effective automated inspection solution, with additional software functionality, allowing the system to be validated to the 21 CFR Part 11 standard. 
    It features:

    • User administration
    • Audit trail
    • Generate and export configuration data
    • Program revisión history

  • Labelling

    FlexXpect-Labelling has been designed to deliver tailored functionality for inspection of labels and packages. 
    It features:

    • OCR/OCV
    • Code reading (Barcode, Datamatrix)
    • 360° inspections of bottles
    • Real colour processing items
    • High resolution
    • Easy&intuitiveconfiguration

  • Sealing

    The FlexXpect-Glue Bead enables to inspect the complete sealing of automotive parts in one shot. Driven by the real colour functionality, any sealing can be identified and checked, independent how visible it is. Featuring fast and simple set-up, the automatic calculation of the path it represents a powerful and straight forward solution for any glue application. 
    Glue bead inspection:

    • correct path
    • thickness
    • interruptions

  • Inspection

    FlexXpect-PV delivers tailored functionality to align wafers and inspect them for chips and cracks. 
    It features:

    • Easy and intuitive set-up
    • Automatic extraction and teaching of the PV wafer
    • Precise inspections with high resolution cameras
    • Automatic robot calibration
    • Fade-out strings and conveyor belts

  • PICK & PLACE

    FlexXpect-Picking delivers tailored functionality for accurate positioning and alignment for high speed pick& place applications.

    • Easy and guided setup using the Application Wizard
    • Simple auto-calibration with the picker
    • High speed cameras and positioning algorithm
    • Simultaneousqualityinspection
    • EtherCAT, EtherNet/IP, TCP/IP

  • SYSMAC

    All Omrons Delta robots are integrated within the new Sysmac Automation Platform, Sysmac is  composed with a new machine controller (CPU NJ) that integrates motion control, logic, communications, visualization, vision and now robotics.
    With only one CPU it is possible to control up till 8 Delta Robots and/or even 192 devices such as variators, servos, E/S remotes, vision, etc... all through the fastest machine net in the market: EtherCAT.

  • Integrated Vision

    Los robots Omron integran visión artificial gracias al nuevo sensor de visión (FQ-M) diseñado especialmente para aplicaciones Pick&Place.

    En este tipo de aplicaciones, el sincronismo y la detección rápida de objetos juega un papel fundamental, pues bien, el FQ-M tiene entrada de encoder integrada que facilita extraordinariamente el sincronismo con la cinta transportadora y, además, es capaz de detectar hasta 5.000 piezas/min con 360 grados de rotación.

VISION SENSORS

The vision systems help you to optimize your production processes, relation the capture and processing the images at high speed, in order to compare the images that help to inspect the products throughout a manufacture process, helping the companies to reduce wastage and duplicate work.

We offer different sensor models in relation to each of the appliances needs.

  • FQ2

    Easy use / Crystal clear images

    The new standard in image inspection and code verification
    The FQ2 vision sensor family is set to redefine the vision sensor market, providing advanced inspection, code reading and verification only previously available in higher end vision systems.

    With over 100 camera options, the FQ2 provides users with the ultimate flexibility to solve a variety of applications. Whether you need high resolution, code reading, integrated lighting, or a cost effective solution to solve a simple application, there is an FQ2 that fits your every need.

    • Powerful functionality with versatile line-up
    • Crystal clear images
    • All-in-one-housing
    • Easy searching with Shape Search II
    • Direct Part Marked (DPM)
    • Unique OCR technology
    • Code verification
    • Advanced Inspection

  • Xpectia FZ5

    The new FZ5 integrates the benefits of a Smart Camera and a powerful Vision System in a single platform. The unique image clarity achieved by using an intelligent camera enables simple setup, fast installation and enhanced optical performance.

    • Crystal-clear image quality
    • Real Color Processing (16 million colors)
    • C-mount and Smart Cameras
    • EtherNet/IP & TCP/IP communication

  • Xpectia FH

    Faster machine speed and high-precision operation

    The new FH vision systems are specifically intended for seamless integration with PLCs, motion controllers and robotic control systems, and are ideally suited for applications in high-speed manufacturing machines of all types.

    FH vision systems featuring a new and exceptionally efficient vision algorithm, high-speed image bus, four-core processing and fast EtherCAT communications. A further benefit is that FH Vision Systems are fully compatible with the Sysmac Studio Automation software.

    • Four-core image processing
    • Fast EtherCAT communication
    • Innovative Shape Search III
    • Up to 8 high resolution cameras
    • Supports Microsoft® .NET
    • Compatible with Sysmac Studio Automation software

  • FQ – CR1 y CR2

    FQ – CR2 / All codes with one touch

    The new compact FQ-CR1 code reader enables accurate, reliable and easy reading of barcodes and 2D codes, thanks to superior crystal clear imaging technology, which it shares with the other products in our highly regarded FQ family of vision sensors.

    •  1D code reader
    • 2D code reader
    • Crystal-clear image quality
    • One-touch control via simple, icon-driven menu
    FQ – CR2 / Barcode& 2D code reader for challenging imprinted and molded codes

    The FQ-CR2 allows the stable reading of codes that are molded or impressed into objects used e.g. in the automotive or electronic industry. The automatic adaption of settings ensures identifying the inspection conditions under which even challenging codes can be read.

    • Optimized for imprinted or molded codes in metal, glass, PCB boards, etc.
    • Automatic setting modification for finding best reading condition
    • IP67

  • FQ2-CH

    Date& lot code verifier

    The FQ2-CH is the ideal solution for date & lot code verifications in packaging lines. With double speed and recognition even of angled or difficult to read texts, the sensor helps you avoid costly product returns or the installation of costly vision systems.

    • Optimized for date& lot code verification in packaging lines
    • Double speed
    • Position compensation for angled prints
    • IP67

SERVICES

LEGAL

CONTACT

ELECPROY AUTOMATIZACION Y ROBOTICA INDUSTRIAL SL - Pol. Industrial El Racó, Calle Tramuntana nº 7, 46612 CORBERA / Valencia - ESPAÑA